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Industrial high temperature heat pump for simultaneous production of ice-water and process-heat

Abstract

Industrial processes like dairy production, brewing etc. often require simultaneous cooling and heating. High temperature heat pumps (HTHP) with natural working fluids offer a cost-, energy efficient and sustainable solution. However, availability and performance data and components for HTHP are rare, which is addressed in this work.
Here, the performance of a newly developed industrial scale propane-butane cascade HTHP is presented. It has a new developed semi-hermetic compressor, able to operate at high temperatures. The HTHP is installed in a Norwegian dairy and can lift from typical ice-water temperatures at 0.5°C to process hot-water at 112°C. Temperature glides are 4 K and 15 K at source and sink, respectively. Combined heating and cooling COP is 3.0 to 4.0 with a mean at 3.4 were measured. For this condition a temperature lift between heat sink and source was 88 K to 108 K. The highest temperature lift recorded between evaporation and condensation was 125 K. Condenser and evaporator capacities are within a range of 80 kW to 282 kW and 35 kW bis 134 kW, respectively.
The cascade HTHP enables to utilizes waste heat form e.g. chilled/ice-water or dry-coolers effectively to supply process heat at 112°C. The HTHP is suited for a both retrofit and new installations reducing energy consumption by up to 64% and CO2-emissions by up to 94%.
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Category

Academic chapter/article/Conference paper

Client

  • Research Council of Norway (RCN) / 296374
  • Research Council of Norway (RCN) / 257632

Language

English

Author(s)

  • Christian Schlemminger
  • Michael Bantle
  • Sigmund Jenssen
  • Mauro Dallai

Affiliation

  • SINTEF Energy Research / Termisk energi
  • Diverse norske bedrifter og organisasjoner
  • Italy

Year

2022

Publisher

International Institute of Refrigeration

Book

15th IIR-Gustav Lorentzen Conference on Natural Refrigerants - GL2022 - Proceedings - Trondheim, Norway, June 13-15th 2022

Issue

2022-15

ISBN

978-2-36215-045-6

Page(s)

1045 - 1051

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