To main content

Review of Lining Materials and Their Degradation in Aluminium Electrolysis Cells

Abstract

The need for high energy efficiency and productivity in modern high-amperage aluminium electrolysis cells gives extreme requirements to the lining materials used in the cells. The sidelining materials need high thermal conductivity, e. g., nitride-bonded silicon carbide blocks have replaced carbon side blocks. They are also thinner to accommodate wider anodes. In addition, the traditional coal tar pitch binder in the ramming paste has been replaced by the so-called eco-friendly and PAH-free binders. At the cathode, the collector bars are currently constructed with copper inserts or even as full copper bars. There is a tendency to use highly graphitised carbon cathode blocks to reduce energy consumption and maintain thermal balance at higher amperages. The high current densities that may result from the high amperages may facilitate the chemical reactions leading to the degradation of lining materials due to the increased activity of sodium. This review paper will attempt to give an overview of the current knowledge about the lining materials and their degradation mechanisms, as reported in the literature.

Category

Academic article

Language

English

Affiliation

  • SINTEF Industry / Metal Production and Processing

Date

29.10.2025

Year

2025

Published in

The International Committee for Study of Bauxite, Alumina & Aluminium Conference Proceedings

ISSN

2518-332X

Volume

54

Page(s)

2301 - 2314

View this publication at Norwegian Research Information Repository