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Numerical modelling of phase changes in laser materials processing using OpenFOAM

Abstract

Abstract Numerical modelling is an important tool for understanding laser processing. It allows clarification of the involved physics, which is difficult or even impossible to measure and observe during experiments. Modelling of laser material processing represents a significant challenge since the coupled multi-physics involves phase changes, rapid evaporation, high melt velocities, and high thermal gradients. For high-fidelity modelling, the laser beam must be appropriately discretised with the implementation of the ray tracing behaviour of each laser ray. In this work, a high-fidelity solver is developed using a laser beam source discretised as Lagrangian particles and complex phase changes implemented through modification of the N-incompressible multiphaseInterFoam solver. Recoil pressure is implicitly implemented through the evaporation of liquid metal instead of an explicit phenomenological implementation through the momentum equation.

Category

Academic article

Language

English

Author(s)

  • I Bunaziv
  • T Flint
  • P Cardiff
  • X Ren
  • M Eriksson

Affiliation

  • SINTEF Industry / Materials and Nanotechnology

Date

01.08.2025

Year

2025

Published in

IOP Conference Series: Materials Science and Engineering

ISSN

1757-8981

Volume

1332

Issue

1

Page(s)

012006 - 012006

View this publication at Norwegian Research Information Repository