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The Effect of Adhesion on the Formation of Micro-Cracks in a High Voltage Cable Screen Induced by Aluminum Corrosion

Abstract

The main purpose of this study is to investigate the influence of corrosion-induced adhesion between aluminum conductor strands and the semi-conductive cable screen in power cables. In this paper it is proposed that increased adhesion at this interface represents a critical precondition for the localized degradation of the semi-conductive screen, which may in turn promote severe water tree formation within the XLPE insulation. To investigate this hypothesis, a model test setup was developed to assess corrosion behavior and resulting adhesion effects between two aluminum conductor grades and a commercially available semi-conductive screen material. The experimental results reveal substantial differences in corrosion resistance between the aluminum grades, which directly correlate with corresponding variations in adhesion to the semi-conductive screen. These findings highlight the importance of material selection in mitigating interfacial degradation processes that can compromise long-term cable reliability.
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Category

Academic chapter

Language

English

Author(s)

Affiliation

  • SINTEF Energy Research / Energy Technology
  • Norwegian University of Science and Technology

Year

2026

Publisher

IEEE (Institute of Electrical and Electronics Engineers)

Book

2026 IEEE 6th International Conference on Dielectrics - ICD

ISBN

9798331534929

Page(s)

992 - 995

View this publication at Norwegian Research Information Repository