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Enthalpies for Dissolution of Alumina in Hall-Héroult Bath: Towards More Accurate Modelling of Energy Balances

Abstract

The enthalpies related to the dissolution of smelter-grade primary and secondary alumina in aluminium cells were calculated. The following was considered: (i) the heat content of alumina containing fluorides and other impurities, (ii) the heat of dissolution, (iii) enthalpies for bath evaporation and hydrolysis, (iv) enthalpies for desorption of H2O, HF, and SO2, (v) enthalpies for melting of solid fluorides, vi) enthalpies for fluorination of Na2O and CaO, and (vii) alumina production from fluorination of Na2O and CaO and hydrolysis of bath. A typical secondary alumina showed 0.022 kWh/kg Al higher energy consumption than the corresponding primary alumina, and 0.055 kWh/kg Al higher energy consumption than a hypothetical dry alumina without impurities. It is recommended that the enthalpy terms are considered by detailed calculation, or simply by adding a fixed term to the cell reaction.

Category

Academic chapter

Language

English

Author(s)

Affiliation

  • SINTEF Industry / Metal Production and Processing
  • Norwegian University of Science and Technology

Year

2025

Publisher

Springer

Book

Light Metals 2025 Conference proceedings

ISBN

9783031806766

View this publication at Norwegian Research Information Repository