Abstract
The application of H2 to pre-reduce manganese ores is a sustainable approach to performing decarbonization in the ferroalloy industry. The process has been extensively studied and tested in a lab-to-pilot scale in the HAlMan EU project. This work presents the results of an experimental study that was conducted in a lab-scale vertical thermogravimetric furnace for the pre-reduction of a manganese ore by H2 under isothermal conditions at 500 °C, 600 °C, 700 °C, and 800 °C. The ore and reduced samples were characterized by XRF, XRD, BET and SEM techniques to outline the H2 reduction behavior of the ore from mineralogical, microstructural, and chemical points of view. The rate and extent of reduction were studied using the continuous mass changes during the reduction. It was found that the pre-reduction at a temperature of 700 °C and 800 °C yields metallic iron formation from Fe2O3 and MnO formation from MnO2/Mn2O3. The pre-reduction at lower temperatures did not show a complete reduction in Fe and MnO. The pore structure of the ore was affected by the pre-reduction temperature, and a significant porosity evolution was observed.