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From Waste to High-Purity Silicon: Refining of Silicon by Directional Solidification and Crystal-Pulling Method

Abstract

Since 2014 silicon (Si) has been classified as a critical raw material by the European Union due to its high risk of supply disruption and significant economic importance. The SisAl process for Si production reduces direct CO2 emissions and also promotes the utilisation of secondary raw materials such as quartz fines, aluminium dross, and scrap, enabling a shift from today's carbothermic reduction process to a process in line with circular economy goals. The present study focuses on the purification of a Si alloy acquired from slag-refined mixture of SisAl metal and kerf. 99.9% pure silicon was successfully obtained by utilising the directional solidification method, which relies on the different distribution of impurities during metal solidification. As an alternative, the Si alloy was also blended with high-purity Si and subjected to refinement by crystal pulling to assess its suitability for applications demanding very high Si purity. In this process, an ingot with 5N purity was obtained.

Category

Academic chapter

Language

English

Author(s)

Affiliation

  • SINTEF Industry / Sustainable Energy Technology
  • SINTEF Industry / Metal Production and Processing
  • Norwegian University of Science and Technology

Date

22.02.2025

Year

2025

Publisher

Springer

Book

REWAS 2025: Circular Economy for the Energy Transition

ISBN

9783031808920

Page(s)

231 - 244

View this publication at Norwegian Research Information Repository