- Svend Tollak Munkejord
- Chief Scientist
- 473 78 042
- Gas Technology
- SINTEF Energi AS
CO2 transport (Task 7)
Captured CO2 needs to be transported from the points of capture to the storage sites. Task 7 will provide knowledge and methods to ensure that the transport is safe and efficient. Running-ductile fractures in CO2 pipelines, ship transport, impurities and non-equilibrium flow of CO2 is being investigated.
The CCS value chain roughly consists of three phases: Capture, Transport and Storage. This Task will provide knowledge to ensure safe and efficient CO2 transport.
To continuously evaluate plans and results related to the Task, an industrial interest group has been put together, consisting of members from Aker Solutions, Gassco, Larvik Shipping, Shell, Statoil and Total. The group will remain operational throughout the lifetime of the Task, and new partners are welcome.
As both deployment cases involve transportation, this Task is relevant for both DC1 and DC2, and it is related to other tasks, in particular:
- Thermodynamics and fiscal metering (Task 8)
- CO2 storage site containment (Task 10)
- The CCS value chain (Task 1)
The Task will:
- Develop improved models for the prediction and description of running-ductile fractures (RDF – link) in CO2 pipelines.
- Perform depressurization experiments to develop and validate fast-transient flow models taking impurities and non-equilibrium flow into account. Read more about depressurization experiments on these pages:
- CO2 transport requires quantification
- Safe CO2 transport pipes is part of the climate solution
– We make the design tools
- Perform experiments and modelling studies related to efficient transport of CO2 by ship.
- Develop efficient and robust numerical methods for multiphase flow of CO2 with impurities.
Understanding CO2 depressurization in pipes
Depressurization of CO2 in pipes in one of the keys to obtain the quantitative models that are needed by engineers to design efficient and safe CO2-transportation systems, and to devise how to best operate them. In 2020, the first results from the ECCSEL depressurization facility were published in the form of a journal article and dataset. They yielded new insight into the pressure and temperature development as a pipe filled with CO2 is emptied through a full-bore opening. In particular, these experiments are the first of their kind published with dense and accurate temperature measurements. The experiments also showed that the first instants of depressurization are out of equilibrium (see figure). This has implications on assessment methods for running-ductile fracture – one of the design criteria for pipelines transporting highly pressurized and compressible fluids.
Model to predict running-ductile fracture in CO2 pipelines
SINTEF’s coupled fluid-structure (FE-CFD) model to predict running-ductile fracture (RDF) in CO2 pipelines was further developed, both with respect to thermodynamics (implementation of accurate equations of state for CO2-rich mixtures) and material mechanics (how to accurately calculate the steel behaviour and the crack propagation). We are testing these improvements by comparing to published data from full-scale tests. The work is in progress and will be published next year. This year, our work on fracture propagation control for the Northern Lights project was published at the IPC 2020 conference, jointly with Equinor. One result from that work is shown below, namely, an illustration of the perhaps non-intuitive effect that a higher operating pressure is less severe with respect to running-ductile fracture.
Educating the next generation of CCS scientists
This year, we co-supervised a master’s candidate at the Physics Department at NTNU on the topic of accurate numerical methods for two-phase flow in pipes or channels with abruptly varying cross sections. This candidate was then employed to pursue her PhD in NCCS on the topic of depressurization of CO2 in pipes. A second PhD was also employed this year, on the topic of fracture mechanics related to fracture-propagation control in pipes. Both candidates are supervised jointly between SINTEF and NTNU.
Main results 2019
ECCSEL depressurization facility and improved models
The ECCSEL depressurization facility became operational in 2019. This facility is specifically instrumented to record fast changes in pressure and temperature as pressure waves propagate in a pipe. These data contribute to safe and efficient CO2 transport through validation of numerical models which enable us to better design and operate CO2-transport systems.
Gas and liquid experiments have been conducted with the rig and we obtained preliminary results with high resolution and consistency. The data will be used to validate and improve the fluid part of our coupled fluid-structure (FE-CFD) running-ductile-fracture (RDF) prediction model, as well as models for transient (time-varying) multiphase (gas-liquid and gas-liquid- solid) flow of CO2 in general. The data will be further analysed and published in 2020.
In addition, we improved our coupled FE-CFD model for predicting running-ductile fracture in CO2 pipelines by improving our material-model calibration method and by more efficient thermodynamics calculations.
The RDF model can be made available to industry. A way to do this is outlined in the document ‘Fracture-propagation-control tool for industry – proposal for a pre-project’ submitted to the Task Family. Putting the model into industrial use could lead to benefits including reduced cost and design margins and lowered project risk.
More efficient simulation of multiphase flow
Our postdoc at The University of Zurich has developed a new numerical method for compressible (‘low-Mach’) multiphase flow. This could lead to more efficient simulation tools for multiphase flow of CO2, that is, simulation tools that can handle a large range of flow situations in a robust and numerically efficient way.
Interest outside of NCCS
A work package on model-based design tools for fracture design and control was part of a bilateral Norway-China application entitled "Digital solutions for predictive maintenance and structural integrity assessment of energy pipelines – Doorstep". This shows that the work attracts interest outside NCCS.
- Commissioning of the ECCSEL depressurization facility brought much closer.
- Further validation of SINTEF coupled FE-CFD model for fracture-propagation control, published at IPC2018.
- Battelle two-curve tool software updated with new functionality, including GERG-2008 and EOS-CG equations of state.
The work focused on CO2 transport by pipelines. We established a roadmap for the development of an engineering tool for fracture propagation control in CO2-transport pipelines, which can help ensure safe and cost-efficient CO2 transport. By engineering tool, we mean a tool that can be used with relative ease and with short runtimes by an engineer using a desktop computer, as opposed to heavier finite-element (FE) and computational fluid dynamics (CFD) simulations. The SINTEF coupled FE-CFD code is an essential part of the development, due to the physical insights that can be gained through its use.
Several publications have hypothesized that the CO2 flow exiting the pipeline through a fracture is not in equilibrium. We made some progress in the modelling of non-equilibrium flow.
Work was also performed on the validation of our procedure for calibrating the material model in the FE-CFD code.
The NCCS industry partners, in particular Aker Solutions, Gassco, Larvik Shipping, Shell, Statoil and Total are following up and providing input to the work.
- Depressurization of CO2 in a pipe: High-resolution pressure and temperature data and comparison with model predictions - Svend Tollak Munkejord, Anders Austegard, Han Deng, Morten Hammer, H.G. Jacob Stang, Sigurd W. Løvseth
- Non-equilibrium Model for Weakly Compressible Multi-component Flows: The Hyperbolic Operator - Barbara Re, Rémi Abgrall
- Pipeline fracture control concepts for Norwegian offshore carbon capture and storage - Gruben, G., Macdonald, K., Munkejord, S. T., Skarsvåg, H. L., Dumoulin, S. 13th International Pipeline Conference, IPC2020. Calgary, Canada, 28-30 September 2020.
- Calibration of pipeline steel model for computational running ductile fracture assessment - Gruben G, Dumoulin S, Nordhagen H, Hammer M, Munkejord ST. 29th International Ocean and Polar Engineering Conference, ISOPE 2019. Honolulu, Hawaii, USA
- A new experimental facility for decompression of CO2 and CO2-rich mixtures - Poster: A. Austegard, H. Deng, M. Hammer, S.W. Løvseth, S.T. Munkejord, H.G.J. Stang, TCCS-10 conference, Trondheim, Norway
- Simulation of a full-scale fracture propagation test - Oral presentation: S. Dumoulin, G. Gruben, M. Hammer, S.T. Munkejord, TCCS-10 conference, Trondheim, Norway
- Transient multi-phase flows at Low-Mach. A novel simulation tool for weakly compressible flows of CO2-rich mixtures - Poster: B. Re, R. Abgrall, TCCS-10 conference, Trondheim, Norway
- A diffuse interface method for weakly compressible multiphase flows based on the Baer and Nunziato model - Oral presentation: B. Re, R. Abgrall, MULTIMAT, Trento, Italy
- Validation of the FE-CFD coupled code against a full-scale burst test - G. Gruben G., S. Dumoulin, H. Nordhagen, M. Hammer, S.T. Munkejord. Int. Pipeline Conference, Calgary
- A non-equilibrium model for weakly compressible multi-component flows - Oral presentation: B. Re, R. Abgrall, NICFD, Bochum, Germany
- CO2 transport by pipeline - Lecture: S.T. Munkejord, IEAGHG Summer School, Trondheim, Norway
Pop Science Articles
- Dette testanlegget bereder grunnen for transport av CO2. Det høres. - M. Sprenger, Gemini 2019-06-17
- Trykkavlastning av CO2 - S.T. Munkejord. Facebook