Industrial design


Separation
Powder handling
Process development
Industry measurements
Metal tapping and alloying
Metal refining
Metal casting
Environmental issues
Recycling of aluminium
Electromagnetic fields
Off - shore technology
Surface treatment


Tool and theory development


Recent research interest







Separation:
  • Design of cyclones for oil-gas-water-sand separation
  • Design of cyclones for mineral separation
  • Design and optimisation of deflection and centrifugal type of classifiers
  • Optimisation of classifier for PVC
  • Design of gas-liquid separator in fermentation
  • Studies of re-entrainment in vane-pack separators
  • Simulation of liquid entrainment at high pressures
  • Process optimisation of metal-slag separation during metal tapping

Powder handling:

  • Design of the new hopper for alumina unloading at the Elkem Lista plant.
  • Solved serious clogging problem by redesign of the solids transport equipment for Rana Gruber
  • Thermal performance of solid particles in process equipment
  • Fluid Bed Technology

Process development:

  • Optimization of various reactors for gas-solid phase synthesis
  • Studies of heat- and mass flow in rotary furnaces
  • Optimization of current efficiency in aluminium reduction cells, based on studies of fluid flow, heat and mass transfer.
  • Studies of droplet size and mass flux distribution in the Osprey process for spray casting of metals

Industry measurements:

  • Dynamic studies of temperature, pressures, gas composition and other process parameters in the FeSi and Si- process.
  • Introduction of new online measuring techniques in the process industry
  • High speed digital camera and digital thermo-video for detailed process analyses

Metal tapping and alloying:

  • Studies of flows induced in ladles during tapping of steel. Effects of gas entrainment on dissolution times of alloy particles

Metal refining:

  • Development and optimisation of various equipment for aluminium refining
  • Development of an optical probe for measurements of bubble size
  • Measurement techniques for metal flowrate
  • Theoretical and experimental studies of melt convection and lining erosion

Metal casting:

  • Experimental studies of metal to cooling water heat transfer.
  • Theoretical studies of flow and solidification during aluminium billet casting.
  • Redesign and optimisation of equipment for horizontal casting.
  • Multiphase model development for studies of crystal flow, sedimentation and macro-segregation during metal solidification.

Environmental issues:

  • Redesign of combustion chamber and off-gas channels in Ferro-Silicon furnaces
  • Studies of how process parameters effect NOx and dioxin formation from Ferro-Silicon furnaces
  • Design and optimisation of scrubbers for off-gas cleaning
  • Simulations of off-gas riser channels from FeSi furnaces
  • Ventilation of tapping smoke from a FeSi-furnace

Several aspects concerning recycling of aluminium

Electromagnetic fields:

  • Studies of how turbulence is modified by DC magnetic fields
  • Predictions of flows in aluminium reduction cells
  • Coupling between electrochemistry and multiphase flow

Off-shore technology:

  • Sand transport
  • Sand separation
  • Prediction of performance of multiphase flow mixer
  • Analyses of cool-down performance in riser towers at deep waters
  • Thermal behaviour of installations at the sea bed
  • Model development for multiphase transportation in flow-lines
  • Droplet erosion

Surface treatment

  • Curing of powder coatings


Tool and theory development:

  • Theoretical and experimental studies of a centrifuge for gas-droplet separation.
  • Development of models for deposition of particles and droplets to solid walls
  • Development of theoretical models and numerical techniques for studies of gas-solids, gas-droplet and liquid-bubble flows.
  • Development of prediction tool for drilling-mud hydraulics
  • Development of prediction tools for aluminium refining
  • Visualisation tools for presenting and organising complex multidimensional data for LKAB, Sweden
  • Development of turbulent combustion models for general chemical kinetics
  • Theoretical models for inclusion removal in aluminium, based on turbulence, flotation and mechanical filtration
  • Import of thermodynamic equilibrium calculations into flow simulation tools.
  • Development of a customised version of the Fluent Software, Fluent Elyse, tailored for design of electrochemical cells.


Recent research interest

  • Thermal plasma modelling
  • Simulation of electromagnetic fields interacting with processes
  • Acoustics in fluid structure interaction